A Brief History of Roofing Materials

A complete history of roofing materials would start in the Stone Age. Popular modern material has not been around quite that long but even clay roof tiles have been in use for thousands of years.

Of course the manufacturing processes have changed and improved. People are no longer limited by the location of the material. That was a major factor to consider before present-day shipping methods were introduced.

Clay tiles are popular in some areas and for some architectural designs. The tiles are more expensive than other options but they are long-lasting. Shingles are a far more popular choice.

The history of modern shingles is not nearly as long as that of clay. Wood shingles or shakers were used until insurance companies started refusing to insure homes and businesses with roofs covered by them.

The first composite roof material was used in the 1840s. They are referred to as composites because they are composed of two or more substances, rather than a single material. Modern shingles are composites but the first composite roofs bore little resemblance to the ones we use today. Also there are lots of roofing materials like Liquid EPDM Coatings, liquid roof and liquid rubber coatings are available in the market for fixing roof leaks.

The substances used in the earliest composites were felt or woven fabric, pine tar and sand. Improvements were made by saturating the fabric with asphalt and substances such as sand, crushed limestone or talc. Coal tar came next in the history of roofing materials.

Coal tar is a byproduct of coal manufacturing processes. It was not until the introduction of gas lighting for city sidewalks that enough of the byproduct was generated to find an application in the roof industry.

The coal tar was mixed with fine gravel and rolls of felt were saturated with it. The rolled material was then attached to roofs. Asphalt shingles soon replaced the rolled material.

Henry M. Reynolds made a significant contribution to the history of roofing materials. He came up with the concept of shaping the earlier asphalt-coated roof fabrics into individual shingles in 1903. Reynolds was a roofer and manufacturer. The first shingles he produced were hand cut with a sharp knife.

In 1914, F.C. Overby began adding crushed granules of slate to add weight to the shingles and keep them from blowing off the roof. Roller-die cutting machines were perfected the following year making the mass-production of shingles more practical. Most of the changes that have occurred since that time have been decorative, except for the use of fiber glass to reinforce the felt fabric, which occurred in the 1970s.

That is a very brief history of roofing materials that are very helpful for repairing roof leaks. Liquid EPDM Rubber and Liquid Roof coatings are the best roofing products that will give you cost effective solution for your roofing problems. Although there are other choices, composite shingles are still the most popular for homes.

For product information or ordering visit EPDM Coatings or call them at 855-281-0940855-281-0940.

Things to Remember When Applying Liquid EPDM

1)      Catalyst must be added prior to use.  Scrape sides of container with a rubber spatula to ensure catalyst distribution.

2)      Xylene or Mineral Spirits Solvents may be added to adjust viscosity or for clean-up.

3)      Easiest way to spread the rubber on a flat surface is to broadcast material with a rubber squeegee then roll using a short nap roller.  Product is self leveling.  A flat spatula can be used for small areas.

4)      Product has a long pot life after catalyst has been added; 4-6 hrs. depending on temperature.

5)      Only temperature affects the rate of cure.  Relative humidity has no influence. 

6)      Product is hydrophobic (sheds water) so substrate to be coated must be dry initially.  The uncured rubber can get wet or even have ponding water, with only a cosmetic effect after application, and will still cure.

7)      The rubber will penetrate into porous substrates such as wood and poured concrete.  A primer/sealer should precede application of rubber.

8)      The chemical reaction of the catalyzed rubber can be arrested by freezing the material.  This can keep material usable for weeks or months.  To use again simply allow it to reach room temperature and apply.

Liquid EPDM Coatings are aftermarket roof sealants

A number of aftermarket roof sealants are available, including urethanes, acrylics and liquid rubber. Liquid EPDM rubber is by far the most durable of the sealants available and has the widest range of applications.

It is more water resistant than other rubbers, including neoprene. It is more resistant to swelling and has a wider range of acceptable temperatures. It can be applied directly to practically any roofing material other than asphalt and can even be used on wood that has been primed.

Liquids have an obvious advantage over sheets. Sheets have seams. Seam sealers eventually deteriorate and water gets through the seams and under the sheeting.

Liquid EPDM can be used on top of neoprene, although some pre-treatment of the surface is required. Just knowing that the liquid rubber is recommended for use on top of the other type of rubber should be an indication that the material is more durable.

Liquid EPDM can also be used on top of polyurethane after a light sanding. It is somewhat surprising that urethanes are still used as aftermarket roof sealants. It is known that the structure is damaged by UV light and that discoloration occurs relatively quickly. Anyone who has made the mistake of using urethane as a roof sealant should consider applying liquid EPDM to truly protect the roof.

The liquids can also be used to seal existing leaks. They are self-adhering and fill up tiny fractures that let water through. It is a good idea to use a thick coat and cover the entire surface instead of attempting to only cover the leaky area.

When covering the entire roof, the liquid rubber reduces heat buildup. Not only does the roof stay cooler, but the interior of the building or the vehicle will also stay cooler. This benefit may reduce heating costs and keep the occupants more comfortable.

Liquid EPDM has become the most popular choice for RV roofs, because of all the above-mentioned advantages. It extends the lifespan of the roof and requires less maintenance. It lasts up to three times longer than any other aftermarket RV camper rubber roof sealant and also reduces noise from rain.

As far as price goes, most sealants are similar in price. Depending on where you buy, EPDM may be a little more expensive, but because primers and additional coats are not usually necessary, and because it lasts so much longer, owners who choose this aftermarket roof sealant save money in the long run.

THINGS TO REMEMBER WHEN USING LIQUID RUBBER

1) Catalyst must be added prior to use. Scrape sides of container with a Liquid rubber spatula to ensure catalyst distribution.
2) Xylene or Mineral Spirits Solvents may be added to adjust viscosity or for clean-up.
3) Easiest way to spread the rubber on a flat surface is to broadcast material with a rubber squeegee then roll using a short nap roller. Product is self leveling. A flat spatula can be used for small areas.
4) Product has a long pot life after catalyst has been added; 4-6 hrs. depending on temperature.
5) Only temperature affects the rate of cure. Relative humidity has no influence.
6) Product is hydrophobic (sheds water) so substrate to be coated must be dry initially. The uncured rubber can get wet or even have ponding water, with only a cosmetic effect after application, and will still cure.
7) The rubber will penetrate into porous substrates such as wood and poured concrete. A primer/sealer should precede application of liquid rubber.
8) The chemical reaction of the catalyzed rubber can be arrested by freezing the material. This can keep material usable for weeks or months. To use again simply allow it to reach room temperature and apply.

Roof leaks repair with EPDM coatings

Roof Leaks Repair with EPDM Coatings Roof leaks repair with EPDM coatings is often recommended by professionals for many reasons. Here are the reasons to consider this type of liquid synthetic rubber for all of your roofing repairs. Cost Savings There are short-term and long-term cost savings. Repairing a leak is always less expensive than replacing the roofing material but most repairs are short-lived. The leak has to be repaired again and again. Leaky spots typically occur on flat roofs in areas where rainwater pools. Those spots are not going to go away easily. To completely get rid of them could require a complete renovation of the building. The best coating can last three times as long as other reparative materials. It lasts longer than acrylics and urethanes. Since you don’t have to make the repairs again and again, there is a significant long-term cost savings. Ease of Use Flat roof leaks repair with EPDM coatings is also recommended because of how easy it is to use. You can do the work yourself. You can hire a contractor or you can have your existing maintenance crew do the work. Complete instructions concerning temperature, application, coats, cure time and other important factors are included with the products. Basic application instructions include cleaning the surface and then applying the material with a rubber squeegee and a short-nap roller brush. You can use a standard paint brush for hard to reach areas. Noise Reduction+ One of the reasons people choose a rubber coating is to reduce noise. Noise from rainfall and other sources are reduced significantly because of the rubberized surface. Of course, this benefit is only realized when the material is used to cover the entire roof. If you are repairing a small section, you may not see this benefit. High Compatibility with Most Roofing Materials Roof leaks repair with EPDM coatings is a good choice for more roofing materials than any other kind of coating. The coating can easily be applied to metal, rubber, fiberglass, concrete, wood, fabric or foam. For asphalt and asphalt built-roofs, a special elastomeric coating should be used first. The rubber does not adhere directly to the asphalt. But it will adhere to the elastomeric coating. Some companies offer a 10 year warranty when the liquid rubber is used in conjunction with the elastomeric coating. Those are the main reasons that roof leaks repair with EPDM coatings is a good choice. The cost savings alone makes it worth your consideration.